Logistics planning and material flow planning

The planning of materials handling and warehousing systems is one of the central components in the development of a new or modernised logistics centre and in the implementation of efficiency improvement measures in the internal logistics. The main cost factors of a logistics or distribution centre are the size and layout of the building, the technology used and the personnel employed. These aspects must be taken into account in the planning and optimised in a way that ultimately achieves a cost-efficient system.

The requirements placed on modern logistics centres have increased significantly over recent years. They must be able to adapt quickly to individual customer requirements and react flexibly to challenges such as fluctuating throughput volumes, changes in the number of articles stocked or small-part order structures. The “perfect” warehouse system must be capable of cushioning peak loads and guaranteeing continuous and smooth operations. It must also keep the responsible personnel informed of the current performance and the warehouse status at all times.
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The ideal: high-performance, reliable, modular

When planning intralogistics, the most important consideration is the demand for maximum utilisation and the capability of the warehouse and material handling equipment to adapt to different requirements, while still maintaining a high level of system reliability and stability. Our principle is: The goods must flow, i.e. they must be transported to the planned destination without obstacles interrupting the flow, junctions or other interfering factors. Warehouse systems should be modular in design, so that they can be expanded as required in modular steps and additional warehouse modules can be easily integrated.

Process steps when planning a material flow system or logistics centre:

  • Close cooperation with the customer to define the planning objectives, the procedure and the requirements, in order to ensure efficient organisation of the project work
  • Establishment of the procedures, requirements and needs of the customer and the interrelationships within the company by the planning team
  • Development of alternative solutions in order to compare manual, semi-automated and fully automated materials handling and warehouse systems
  • Conception of a complete solution that is stable with regard to processes and viability in the event of changes in throughput, range of articles, order structures, etc.

Important: Integration of all persons involved, right from the onset

Planning the material flow of a logistics centre gives rise to a substantial need for coordination between warehouse equipment, materials handling equipment and the building itself – a factor which must be taken into account early on the concept and design phase. The schedules and responsibilities for all parties and tasks involved must therefore be closely and reliably coordinated. It is also extremely important to integrate the operator and other responsible persons in a communicative way right from the very beginning, in order to avoid coordination problems and information gaps. With its experienced project teams comprised of business managers, engineers and architects, METROPLAN ENGINEERING ensures that the most economically efficient and most flexible solution is realised for builders, investors and logistics managers.

Range of services

  • Design of the operational processes in the logistics centre and calculation of the personnel requirement
  • Conceptual design of material handling systems, warehouse systems and warehouse management systems (WMS)
  • Calculation of the investment and operating costs and the economic efficiency of investments